Kidde Fire Extinguisher Pro line User Manual

Service Manual  
Stored Pressure  
Dry Chemical  
Hand Portable  
Fire Extinguishers  
Pro Line  
 
Introduction  
This manual is designed as a guide to service personnel in the  
performance of operation, after use, inspection, maintenance, service  
and recharge of Kidde dry chemical hand portable fire extinguishers.  
These instructions are written and intended to be used by those  
personnel already familiar with standard industry fire extinguisher safety  
procedures and practices. All fire extinguishers should be installed,  
inspected and maintained in accordance with the National Fire Protection  
Association Standard titled “Portable Fire Extinguishers” (NFPA-10) and  
all the requirements of the local authority having jurisdiction.  
The instructions appearing in the National Fire Protection Association  
standard for portable fire extinguishers (NFPA-10), the Code of Federal  
Regulations, and in the Compressed Gas Association (CGA) pamphlets are  
not generally repeated in this manual, except where they may emphasize  
or clarify a point. Hydrostatic testing of fire extinguisher cylinders for  
example is amply covered in NFPA-10 and CFR-49 part 180.209, which  
reference procedures in CGA pamphlets C-1, C-2 and C-6.  
NFPA  
Government Printing Office  
P.O. Box 371954  
Pittsburgh, PA 15250-7954  
(202) 512-1802  
Compressed Gas Association  
1235 Jefferson Davis HWY  
Arlington, VA 22202  
(703) 412-0900  
1 Batterymarch Park  
Quincy, MA 02269  
(617) 770-3000  
General Information  
These Kidde extinguisher models are stored pressure hardware designs,  
which utilize steel and Aluminum agent cylinders. These models are  
charged with various types of Kidde dry chemical agents that include  
Regular (Sodium Bicarbonate), Purple-K (Potassium Bicarbonate) and  
Multipurpose (Mono-Ammonium Phosphate). The extinguishers should  
only be pressurized with nitrogen.  
Never attempt to recharge a Kidde dry chemical fire extinguisher with  
any other dry chemical agent other than that specified on the original  
nameplate.  
Descriptions  
The Kidde dry chemical extinguishers are “stored pressure” hardware  
designs that contain both the agent and expellant charge within the  
same cylinder. The extinguishers are engineered to effectively discharge  
the contents of the dry chemical charge.  
These extinguishers consist of the following basic parts:  
1. Agent cylinder - contains the dry chemical agent and expellant  
charge.  
3
 
2. Discharge valve assembly - consists of the operating lever, carrying  
handle, valve stem, pressure gauge and discharge outlet that  
permits the actuation and discharge of the dry chemical extinguishing  
agent.  
3. Siphon tube assembly - houses the spring assembly and provides  
the means for the extinguishing agent to be drawn up from the  
bottom of the cylinder to the discharge valve.  
4. Ring pin and tamper seals - provide a means of visual assurance  
that the extinguisher has not been activated, charged or subjected to  
tampering.  
5. Discharge hose assembly -provides a flexible means of agent  
delivery from the discharge valve to the nozzle.  
6. Nozzle assembly - provides the agent discharge stream shaping  
characteristics necessary for optimum fire fighting performance.  
Operation Instructions  
1. Remove the extinguisher from its hanger or bracket.  
2. Pull and remove the ring pin, breaking the visual tamper seal.  
3. Using the extinguisher carrying handle, transport the unit to a safe  
position upwind of the fire.  
4. Remove the hose nozzle from the retention clip (if equipped) and,  
while keeping the extinguisher in a vertical position, aim the nozzle  
at the base of the fire.  
5. Approach fire from upwind, to within approximately 8 to 12 feet of  
the front edge of the fire.  
WARNING:  
Failure to start back at a sufficient distance from the front edge  
of the fire or to use an adequate sweeping tempo of the agent  
discharge stream could cause splashing and or scattering of the  
burning material.  
6. Starting back from this distance, squeeze the operating lever fully to  
initiate the agent discharge.  
7 Apply the dry chemical agent discharge in a side to side sweeping  
manner, being careful not to splash or scatter the fuel. Operators may  
advance closer as control of the fire is gained however, they should  
avoid stepping into the fuel or fire area.  
8. After fire extinguishment, stand by and be prepared to address any  
re-flash.  
9. Once the fire is out and has cooled, ensure the fuel is properly  
removed and disposed of in accordance with any local handling  
requirements.  
4
 
After Use Instructions  
Note: Fire extinguishers should always be recharged immediately  
after any use
.  
1. Invert extinguisher, then while securing and pointing the nozzle in a  
safe direction, squeeze the operating lever valve to clear hose and  
vent all remaining pressure from the extinguisher.  
2. Notify proper person that extinguisher was used, so that the  
extinguisher can be immediately recharged or a replacement  
obtained.  
Monthly Inspection Procedures  
According to NFPA-10, inspection is a quick check that an extinguisher  
is available and will operate. It is intended to give reasonable assurance  
that the extinguisher is fully charged and operable. This is done by  
verifying that it is in its designated place, that it has not been actuated or  
subjected to tampering, and that there is no obvious physical damage or  
condition to prevent its operation.  
Inspections should be conducted whenever extinguishers are initially  
placed into service and there- after at approximately 30 day intervals.  
When circumstances require, more frequent intervals may be necessary.  
Any time an inspection reveals a discrepancy, maintenance and service  
procedures should be performed.  
1. Ensure the extinguisher is properly located in plain view and its access  
is unobstructed.  
2. Examine unit for any signs of corrosion, leakage or physical damage.  
3. Ensure the nameplate is secure and legible and that the “operating  
instructions” face outward.  
4. Ensure ring pin and visual inspection tamper seal are in place and  
intact.  
5. Ensure pressure gauge pointer needle indicates within the green  
operable pressure range.  
6. Heft or weigh extinguisher to determine its fullness.  
Note: Kidde recommends stored pressure dry chemical fire  
extinguishers be weighed at least semi-annually to verify the  
proper agent charge weight in accordance with nameplate  
instructions.  
7. Visually examine the discharge nozzle, and/or hose assembly to ensure  
it is clear and unobstructed.  
8. Date and initial the inspection tag or record in accordance with NFPA-  
10 and local requirements.  
5
 
Annual Maintenance & Service Procedures  
Per NFPA-10, maintenance is a thorough examination of a fire  
extinguisher and is intended to provide maximum assurance that it will  
operate effectively and safely. It includes a thorough examination of all  
components and the repair or replacement of such items if necessary.  
Maintenance should be performed at intervals not to exceed one year  
apart or any time an inspection discrepancy dictates.  
Kidde recommends that only authorized Kidde distributors or personnel  
having been properly trained to recognize and correct discrepancies, as  
well as understand all the proper industry safety procedures, conduct  
the maintenance or service of Kidde fire extinguishers. Refer to the  
trouble shooting section of this manual for additional information on  
specific equipment observations or discrepancies. Only Kidde factory  
replacement parts are recommended for use in Kidde extinguishers.  
WARNING:  
To prevent injury or death, always ensure all pressure is properly  
relieved from an extinguisher prior to attempting any service,  
repair or recharge.  
1. Ensure extinguisher is installed in its proper location and that it is  
readily accessible. Most Kidde dry chemical extinguisher models are  
approved for temperature ranges between -40° F to +120° F.  
2. Remove extinguisher from its hanger or bracket and ensure that all  
mounting hardware is properly installed, secure and in good  
operating condition.  
3. Externally examine unit for any signs of damage that might prohibit  
service or dictate the need for any special maintenance/repair  
procedures.  
4. The periodic re-hydrostatic test date of the extinguisher should be  
checked. The maximum periodic interval for Kidde dry chemical  
stored pressure hand portable fire extinguishers is 12 years.  
Note: NFPA-10 requires stored pressure dry chemical fire  
extinguishers having a 12 year periodic hydrostatic test interval  
to be emptied and internally examined every 6 years. Should  
this 6 year tear down requirement be due, refer to the recharge  
section of this manual for recommended procedures.  
5. Unthread and remove the discharge nozzle, and/or hose assembly  
from the cylinder valve assembly and visually ensure it is not plugged  
or obstructed. Closely examine the discharge nozzle, and/or hose  
assembly (including hose crimp couplings) for any damage, wear or  
conditions which might effect their proper function. Verify that the  
6
 
discharge nozzle, and/or hose assembly is correct for the model.  
(Newer Kidde models indicate this information on their nameplates)  
6. Visually examine the cylinder valve discharge port for any signs of  
thread wear, corrosion, obstructions or accumulations of any foreign  
material.  
7. Examine the pressure gauge for the following, properly depressurize  
and replace if necessary. (For corrective action refer to the trouble  
shooting section in this manual.)  
(a) Ensure the gauge pressure needle indicates within the green  
operable area.  
(b)Visually ensure there is no external gauge damage, deformation,  
dents or cracks.  
(c) Verify gauge charge pressure properly correlates with charge  
pressure on nameplate.  
(d) Ensure gauge indicates proper compatibility for dry chemical  
extinguishing agent.  
(e) Ensure gauge indicates proper compatibility for use with either  
aluminum or plated brass valve material.  
Note: Recent Kidde Pro extinguisher models feature plated brass  
valve body assemblies.  
8. Closely examine the carrying handle and operating lever for any  
damage or deformation, and ensure the rivets are secure.  
9. Being careful not to accidentally discharge the extinguisher, pull  
and remove the ring pin breaking the visual inspection seal, to ensure  
the ring pin functions freely and is not bent, damaged or corroded.  
Re-install proper ring pin through the proper lever and valve ports,  
then install a new visual inspection tamper seal through the pull pin  
loop and around the carrying handle.  
10.Looking under the operating lever ensure the visual portion of the  
valve stem shaft is not bent, damaged or corroded. (The top of the  
stem should extend from the valve body approximately 1/4 of an inch.)  
11.Ensure the extinguisher nameplate is legible and secure. The  
nameplate operating instructions should face outward and be  
orientated within 30 degrees of the pressure gauge face. Check to  
ensure HMIS information is present and legible.  
12.Reinstall and secure the discharge nozzle, and/or hose assembly into  
the discharge valves outlet port. Adjust and secure the hose nozzle  
into the retention band clip (if equipped).  
13.Examine the cylinder hose retention band assembly (if equipped) for  
any damage and ensure it is properly adjusted to accommodate the  
hose assembly nozzle.  
14.Weigh the extinguisher and verify that the total charged extinguisher  
weight falls within the tolerance limitations specified on the  
nameplate instructions.  
7
 
15.Wipe the extinguisher clean with a damp cloth to remove any surface  
dirt or contaminants that may have accumulated.  
16.Upon satisfactory completion of the maintenance examination,  
properly tag, label and record the procedure in accordance with  
NFPA-10 and any local requirements.  
Recharge Instructions  
According to NFPA-10, recharge is the replacement of extinguishing  
agent and expellant. All rechargeable fire extinguishers shall be  
recharged after any use or as indicated by an inspection or when  
performing maintenance. When performing extinguisher recharge, the  
recommendations of the manufacturer shall be followed.  
Because of potential performance or detrimental material compatibility  
problems which may occur with the use of other agents, Kidde requires  
that only the dry chemical extinguishing agent specified on the  
extinguisher nameplate be utilized for recharge.  
WARNING:  
Prior to recharging an extinguisher, personnel should be  
thoroughly familiar with the contents of this manual to  
recognize any equipment conditions or discrepancies that might  
prohibit the recharge of the extinguisher or direct further  
equipment maintenance or repair.  
1. Invert the extinguisher, then while securing and pointing the nozzle  
in a safe direction, squeeze the operating valve lever to remove all  
remaining pressure from the extinguisher. Check the extinguisher  
gauge pressure reading to verify all pressure is removed.  
WARNING:  
To avoid personal injury or death, always ensure all pressure is  
properly relieved from an extinguisher prior to attempting any  
service, repair or recharge.  
2. Visually examine overall extinguisher for any signs of damage, wear,  
corrosion or other conditions which might prohibit the unit from  
being recharged.  
3. Unscrew and remove the discharge nozzle, and/or hose assembly from  
the valve assembly.  
4. Slowly unscrew the discharge valve assembly from the agent cylinder.  
WARNING:  
To avoid personal injury or death, should any audible pressure  
leakage be observed during extinguisher disassembly,  
technicians should stop any further service action and wait until  
all residual pressure is relieved.  
8
 
5. Remove the discharge valve assembly from the agent cylinder.  
Disassemble the siphon tube and remove the spring and discharge  
valve stem.  
Note: Fire extinguisher valve assemblies are not typically  
indexed for orientation with other cylinders, so any time  
extinguisher valve assemblies are removed, they should always  
be tagged or referenced so they remain matched to the specific  
cylinder that they were removed from.  
6. Closely examine all components to ensure they are not damaged,  
cracked or worn. Remove the O-ring and replace. Re-lubricate o-ring  
with a light coat of silicone grease such as Vislox-V711 or equivalent.  
7. Examine the valve stem to ensure it is not bent or corroded. Replace  
O-ring and re-lubricate with a light coat of silicone grease such as  
Vislox-V711 or equivalent.  
8. Properly reassemble the discharge valve assembly. Ensure the valve  
stem, spring and siphon tube are correctly installed and securely  
tightened.  
9. Empty the agent cylinder and visually examine it internally  
and externally for any damage, thread wear, dents, repairs, corrosion,  
discoloration or contaminants. If necessary remove extinguisher  
from service and replace.  
10.Add the proper type and quantity of Kidde dry chemical agent  
specified on the extinguisher nameplate recharge instructions.  
11.Reinstall the discharge valve assembly onto the agent cylinder. Ensure  
the valve is properly snugged down and the pressure gauge is  
properly orientated perpendicular to the front of the extinguisher.  
WARNING:  
Regulated extinguisher pressurization sources should never  
be set any higher than 25 PSI (172 kpa) over the intended  
extinguisher charge pressure or be left connected to an  
extinguisher for extended periods of time. Never stand directly in  
front of an extinguisher gauge or stand over the valve assembly  
during pressurization.  
12.Install the proper Kidde pressurization charge adapter into the  
discharge valve outlet port. Using a regulated source of dry nitrogen  
containing a calibrated pressure gauge, depress operating lever  
and slowly pressurize the extinguisher to pressure indicated on the  
nameplate. Reference the calibrated pressurization gauge for proper  
charge.  
Note: To avoid damaging non-metal siphon tube assemblies,  
charge pressure should be applied slowly.  
9
 
Note: During recharge, dry chemical agent can accumulate  
and pack within the siphon tube when installing the valve  
assembly into the cylinder. Recharge personnel should ensure  
the time required for total pressurization is appropriate for the  
model size. Extinguisher pressurization obtained too quickly  
may indicate a plugged siphon tube.  
13.Upon reaching proper pressurization, release the operating lever,  
shut off and remove the pressure source, then install the ring pin  
into the valve assembly. Verify that the extinguisher gauge operating  
pressure is also properly reading within the green operable area and  
then install a visual inspection tamper seal through the ring  
pin pull loop and around the top operating lever. Remove the  
pressurization charge adapter from the extinguisher valve assembly.  
14.Using a soapy solution or leak detecting fluid, properly perform a  
leak check of the valve assembly, gauge and cylinder collar to ensure  
no pressure leakage is occurring. Upon successful completion of the  
leak check, properly clean and dry all extinguisher surfaces.  
Note: Prior to placing recharged dry chemical extinguishers back  
into fire protection service, Kidde recommends the extinguisher  
pressure gauge reading be re-verified a minimum of 24  
hours after pressurization.  
15.Examine the discharge nozzle, and/or hose assembly to be sure it  
is not loose, damaged, worn or obstructed. Reinstall and secure the  
nozzle and/or hose assembly into the discharge valves outlet  
port. Adjust and secure the hose nozzle into the retention band clip if  
equipped.  
16.Weigh the extinguisher to verify the total charged extinguisher  
weight falls within the tolerance.  
17.Wipe the extinguisher clean with a damp cloth to remove any surface  
dirt or contaminates that may have accumulated.  
18.Properly tag, label and record the extinguisher recharge procedure in  
accordance with NFPA-10 and all local requirements.  
Hydrostatic Test Requirements  
Hydrostatic testing is the integrity pressure testing method of a  
vessel utilizing a liquid compression medium. Kidde dry chemical fire  
extinguisher cylinders require hydrostatic testing at periodic intervals  
or any time the integrity of the vessel is questioned from any visually  
observed condition.  
Hydrostatic testing should be performed in accordance with NFPA-10  
recommendations.  
10  
 
Evidence of conditions such as exposure to fire or heat, thread damage,  
thread wear, corrosion, cylinder repairs or physical damage as detailed  
within NFPA-10 require the extinguisher cylinder to be removed from  
service and proper disposal at the owner’s direction.  
Hydrostatic testing should only be performed by those persons trained  
in the appropriate testing procedures/safeguards and having the proper  
testing equipment, facilities and information.  
Some Kidde hydrostatic test recommendations:  
• Extinguisher cylinders should be replaced any time the pressure vessel  
has been weakened due to corrosion, cuts, dents, digs, etc.  
• That only water be used as the test medium and that the extinguisher  
then be flushed clean, dried and visually re-examined after testing.  
• The discharge valve assembly should be removed prior to hydrostatic  
testing of the cylinder. (Refer to Note in Step 5 of Recharge  
instructions.)  
• The agent cylinder hydrostatic test marking method should only  
utilize the proper type of record labels per NFPA-10 requirements.  
• Never stamp or etch any markings onto the cylinder.  
• Any time a fire extinguisher is known to have contained agents,  
additives or mediums other than that specified on the nameplate, it  
should be removed from service and properly disposed at the owner’s  
direction.  
• No repairs to the cylinder are permitted. If such cylinder repairs are  
observed, the extinguisher should be removed from service and  
properly disposed at the owner’s direction.  
Hydrostatic Re-Test Data:  
Component Description  
Agent cylinders  
Periodic Test Interval  
12 year  
Test Pressure  
585 PSI  
11  
 
Trouble Shooting Suggestions  
Problem  
Corrective Suggestion  
Secure, repair or replace  
Clear , clean or replace  
Replace  
Wall hook/bracket loose or damaged  
Nozzle obstructed  
Discharge hose assembly worn, cracked  
or damaged.  
Hose o-ring missing, cracked or damaged  
Hose retainer/band missing or damaged  
Valve discharge port obstructed/dirty  
Pull pin bent, corroded, missing or damaged  
Lever/handle loose, bent or damaged  
Pressure gauge reads outside green area  
Replace and lightly lubricate  
Replace  
Clean or empty and replace  
Replace  
De-pressurize and replace  
Check ambient temperature  
correlation. De-pressurize and  
recharge or replace*  
Pressure gauge damaged  
De-pressurize and replace*  
De-pressurize and replace*  
De-pressurize and replace*  
De-pressurize and replace*  
Gauge operating pressure differs from label  
Gauge does not indicate for use with dry chemical  
Gauge does not indicate compatible with  
valve material  
Total charge weight of unit outside tolerance  
Nameplate instructions missing or illegible  
Agent cylinder damaged or corroded  
De-pressurize and recharge  
Replace  
Inspect and hydrostatic re-test or  
dispose of in accordance with  
NFPA-10  
*For gauge replacement, Kidde recommends the use of Loctite - 242 thread sealant be  
utilized and allowed to properly cure.  
12  
 
Dry Chemical Extinguisher Parts Diagram - Aluminum Valve  
KIDDE PRO LINE STORED PRESSURE DRY CHEMICAL  
PORTABLE EXTINGUISHER DIAGRAM (ALUMINUM VALVE)  
The following spares parts are available for the Kidde  
Pro Line:  
(1)  
(2)  
(3)  
Hose/nozzle assembly  
Syphon tube assembly (excludes o-ring)  
Valve assembly (includes handle & lever attached & valve body  
excludes o-ring)  
(4)  
O-ring kit (includes valve o-ring, syphon tube o-ring, stem  
assembly, stem assembly spring)  
Wall hanger  
Retention bracket  
Pull pin  
Pressure gauge  
Hanger loop and screw  
Hose strap  
(5)  
(6)  
(7)  
(8)  
(9)  
(10)  
Model  
Pro 2.62 TCM-5  
466227  
Pro 2.5 TCM-6  
466227  
Pro 2.75 RM-5  
466228  
Pro 4 TCM -4  
466288  
Part Number  
1
2
3
4
5
6
7
8
9
320337  
320337  
320338  
440310  
21005736  
21005739  
21005740  
340357  
21005736  
21005739  
21005740  
340357  
21005736  
21005739  
21005740  
340357  
21005737  
21005739  
21005740  
340358  
466401  
466401  
466401  
466400  
320213  
320213  
320213  
320213  
340104  
340104  
340104  
340104  
10  
340081  
Model  
Pro 5 TCM -4  
466112  
Pro 10 RM-4  
466205  
Pro 10 RM-5  
466205  
Pro 10 TCM-4  
466204  
Part Number  
1
2
3
4
5
6
7
8
9
440089  
440257  
440257  
440256  
21005737  
21005739  
21005740  
340358  
21005738  
21005739  
21005740  
340791  
21005738  
21005739  
21005740  
340791  
21005738  
21005739  
21005740  
340791  
466400  
366242  
366242  
366242  
320213  
320213  
320213  
320213  
294063  
294063  
294063  
294063  
10  
340081  
340173  
340173  
340173  
13  
 
Dry Chemical Extinguisher Parts Diagram - Aluminum Valve  
KIDDE PRO LINE STORED PRESSURE DRY CHEMICAL  
PORTABLE EXTINGUISHER DIAGRAM (ALUMINUM VALVE)  
The following spares parts are available for the Kidde  
Pro Line:  
(1)  
(2)  
(3)  
Hose/nozzle assembly  
Syphon tube assembly (excludes o-ring)  
Valve assembly (includes handle & lever attached & valve body  
excludes o-ring)  
(4)  
O-ring kit (includes valve o-ring, syphon tube o-ring, stem  
assembly, stem assembly spring)  
Wall hanger  
Retention bracket  
Pull pin  
Pressure gauge  
Hanger loop and screw  
Hose strap  
(5)  
(6)  
(7)  
(8)  
(9)  
(10)  
Model  
Pro 10 TCM-5  
466204  
Pro 10 TCM-6  
466204  
Pro 20 RM-4  
466207  
Pro 20 RM-5  
466207  
Part Number  
1
2
440329  
440329  
440127  
440127  
21005738  
21005739  
21005740  
340791  
21005738  
21005739  
21005740  
340791  
21005553  
21005739  
21005740  
14260  
21005553  
21005739  
21005740  
14260  
3
4
5
6
366242  
366242  
292474  
292474  
7
320213  
320213  
320213  
320213  
8
294063  
294063  
294063  
294063  
9
8516, 321049  
340175  
8516, 321049  
340175  
10  
340173  
340173  
Model  
Part Number  
1
Pro 20 TCM-4  
466206  
Pro 20 TCM-5  
466206  
440126  
440330  
2
3
21005553  
21005739  
21005553  
21005739  
4
5
21005740  
14260  
21005740  
14260  
6
7
292474  
320213  
292474  
320213  
8
9
294063  
8516, 321049  
340175  
294063  
8516, 321049  
340175  
10  
14  
 
Dry Chemical Extinguisher Parts Diagram - Aluminum Valve  
KIDDE PRO SERIES STORED PRESSURE DRY CHEMICAL  
PORTABLE EXTINGUISHER DIAGRAM (BRASS VALVE)  
The following spares parts are available for the Kidde  
Pro Line:  
(1)  
(2)  
(3)  
Hose/nozzle assembly  
Syphon tube assembly (excludes o-ring)  
Valve assembly (includes handle & lever attached & valve body  
excludes o-ring)  
(4)  
O-ring kit (includes valve o-ring, syphon tube o-ring, stem  
assembly, stem assembly spring)  
Wall hanger  
Retention bracket  
Pull pin  
Pressure gauge  
Hanger loop and screw  
Hose strap  
(5)  
(6)  
(7)  
(8)  
(9)  
(10)  
Model  
Pro 110  
21005776  
320337  
Pro 210  
21005779  
440310  
Pro 340  
21005782  
440089  
Pro 460  
21005785  
422000  
Part Number  
1
2
442050  
442051  
442051  
442052  
3
21005789  
21005790  
340357  
21005789  
21005789  
340358  
21005789  
21005789  
340358  
21005789  
21005789  
340791  
4
5
6
7
320213  
320213  
340104  
320213  
294063  
320213  
294063  
8
21005805  
9
10  
340081  
340081  
340173  
15  
 
Kidde Residential and Commercial  
1394 South Third Street  
Mebane, NC 27302-9711  
(Phone 1-800-880-6788)  
Manual P/N- 300290  
Copyright © Kidde 2005  
 

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